The Generac Nexus Controller

Standby generators from Generac are equipped with the Nexus Controller, a state-of-the-art, digital controller that gives the generators a wide range of features. The controller handles a number of generator functions, including turning it on and off, monitoring safety sensors, and informing the homeowner when service is required. A two-line, three-language display with an easy to follow menu structure allows the operator to setup generator operating parameters, check status and generator run logs.

 Operation Mode

The Generac Nexus Controller

Generac’s Nexus™ Controller is the most comprehensive available. The dual line, tri-lingual LCD display allows for easy monitoring and management of generator functions.

The Manual/Auto/Off switch is a three position rocker switch that determines how the generator starts and stops. The left “AUTO” position allows the Nexus Controller to automatically start and stop the generator if the utility voltage is disconnected or to exercise the generator weekly. It is important to note that in this position, the generator may start at any time. Always set the switch to the center “OFF” position before working on the generator.

Selecting the center “OFF” position stops the generator if it is running after a one minute cool-down period. In this position, the generator will not start, even if the utility voltage is interrupted. Moving the switch to the right “MANUAL” position instructs the generator to start.

Voltage and Power Sensing

Utility voltage levels are continuously monitored by the controller. If the voltage level on the electric utility’s power lines drops by sixty percent or more, the controller identifies the condition as a power outage and initiates the generator start sequence, which begins with a nuisance delay―a period lasting ten to thirty seconds during which the generator does not start in case the power outage was only momentary. Continue reading “The Generac Nexus Controller” »

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What Will My Portable Generator Run During a Power Outage?

The power capacity of different generator models varies as widely as the appliances they power. If your power goes out, you’re probably less concerned that your electric stove doesn’t have power than you are about the basement flooding because your sump pump doesn’t work. The length of time the power is out and the time of year may also make a difference in choosing which appliances you supply with emergency power from your portable generator. Understanding your generator’s power capacity is the first step in knowing what you can power, and what you will power in the event of an outage.

Understanding Power Output

Power is measured in Watts (W), or in Kilowatts(kW). One kilowatt equals 1000 watts. Watts are calculated by multiplying voltage by amperes. A device that runs on 120 volts and draws 5 amperes uses 600 watts (120V x 5A) of power. On some appliance tags, this is expressed as Volt-Amps or VA; others express their power requirements in watts or kilowatts.

Appliances require a certain amount of power, regardless of the voltage level they are designed to run on. At 240 volts, a 600 watt appliance only requires 2.5 amperes of current, but another 600 watt appliance operating at 120 volts needs twice as many amperes. This is why generators are rated in watts or kilowatts, because regardless of the voltage being used, the power output stays the same.

Generators often have two power ratingsmaximum or surge power, and continuous power. Continuous power refers to how much the generator is able to supply on an ongoing basis. Maximum or surge power gives you a temporary boost for starting motors. Motors require more power for one to three seconds as they start.

Typical Appliance Power Requirements

The following list gives typical power requirements for starting and running some common appliances. Actual power requirements may vary by manufacturer, motor size and type of motor used. Some appliances don’t use motors and their power requirements don’t change.

  • Sump pump: 800 watts, 2400 starting watts.
  • Well pump 1 hp: 2000 watts, 6000 starting watts.
  • Refrigerator: 700 watts, 2100 starting watts.
  • Freezer: 700 watts, 2100 starting watts.
  • Furnace blower motor: up to 875 watts, 2625 starting watts.
  • Window Air Conditioner 6000 BTU: 700-900 watts, 2100-2700 starting watts.
  • Window Air Conditioner 12,000 BTU: 1200-1700 watts, 3600-5100 starting watts.
  • Coffee Maker: 1200 watts.
  • Toaster Oven 1550 watts.
  • Hot Plate: 1200 watts.
  • Electric Frying Pan: 1200 watts.
  • 1000 Watt Microwave Oven: 1200 watts.
  • Electric Lights: 13 to 150 watts per bulb.

Managing Portable Generator Power

Portable generator

Portable generators can be the perfect solution at a great price point for those on the go!

Begin by deciding which critical appliances should receive power during an outage. Give top priority to sump pumps, sewage pumps, refrigerators and freezers. Add the furnace to your list in cold weather to keep the house warm and prevent pipes from freezing. Total the power required for each device, and determine the starting watts required. A rule of thumb for motors allows for three times the starting watts. Heavy duty motors may require six times the running watts to start.

Manage your power by only starting one critical appliance at a time. Start the largest loads first and work your way down to the lighter loads. Try to operate loads in cycles. During heavy rain, you might need your sump pump going full time, but if it’s dry, then maybe you don’t need it.

A manual transfer switch that controls your critical loads will help you manage your portable generator power. You can control power to your critical circuits as necessary. They also allow you to power appliances that don’t have power cords, and prevent your generator from back-feeding the utility lines―a serious danger to utility workers attempting to restore power.

*These Sizing Guides are intended for estimating purposes only. Actual power requirements of high demand appliances vary widely by brand, model and capacity. Always have an authorized dealer or qualified electrician analyze your specific requirements before making a purchase decision.
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Prepare for Hurricane Isaac as it Threatens Gulf States

TRACK ISAAC: Interactive hurricane tracker

TRACK ISAAC: Interactive hurricane tracker

As of Friday afternoon, Tropical Storm Isaac has taken a northwest track and continues to strengthen. Sustained winds are currently at 60 miles per hour and are expected to increase over the next 72 hours. As early as Sunday morning, Isaac will begin affecting the south and southwest coasts of Florida with high winds and heavy rain as it heads toward the gulf states. The exact track of the storm once it passes over Cuba is not yet known, but it will certainly bring heavy rains, high winds, and possible flooding to South Florida as far east as Miami and west to Fort Meyers by Sunday morning.

Forecast

Isaac is expected to continue to strengthen, but the exact landfall is not yet known. Sunday morning will bring 65 mile-per-hour winds as it continues its northwesterly track. It will make landfall about eight AM Wednesday morning somewhere along the eastern half the gulf coast. As the storm center moves toward land, tropical force winds and rain will continue to buffet the west coast of Florida. If Isaac continues to strengthen as expected and stays on the same course, it will become a category-one hurricane by Tuesday morning, with sustained winds of 75 miles per hour when it reaches land.

Preparing For Isaac

Isaac Takes Aim on U.S.

Isaac Takes Aim on U.S.

Move out of the storm’s path if possible, especially if you live along the coast in the hurricane’s path. Don’t wait until the last minute since highways will be overcrowded; leave before everyone else is on the road. If you live inland and don’t expect hurricane force winds where you live, prepare now. Store enough drinking water for at least five days. Remember each person needs at least 64 ounces of water per day, and more in hot weather. Store additional water in five gallon buckets for sanitation and other uses.

Prepare your electric generator for the storm. Perform any maintenance before the storm hits. Change the oil, air filters and spark plugs according to the manufacturer’s recommendations. Stock up on maintenance supplies―if the power is out for a week or more, you’ll need to keep the oil reservoir filled, or possibly even change the oil after extended use. Extra filters and spark plugs will also help keep your generator running.

If your standby generator runs off LP gas, get the tank filled now. Once the storm hits, it will be difficult to have fuel delivered, and small tanks won’t provide much running time. Portable generators may run off small LP tanks, diesel or gasoline. Determine your generator’s fuel usage and stock up enough fuel for a week or more. Continue reading “Prepare for Hurricane Isaac as it Threatens Gulf States” »

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Manual Transfer Switch Installation: Part 2

<< Start with Manual Transfer Switch Installation: Part 1

Connecting the Main Utility Supply

Route the two colored hot wires neatly through the transfer switch box to the utility supply breaker and trim them to length. Strip the insulation back 1/2 inch from the wire ends and insert them into the lugs. Tighten the lug screws firmly.

Route the white neutral wire to the neutral bus. Trim the wire to length, strip the end and connect it to the bus.

Note: Switched Neutral Installation only: Route the white neutral wire to the utility supply breaker in the transfer switch. Trim the wire to length, strip the end and connect the wire to the neutral lug on the utility supply breaker.

Route the green ground wire to the ground bus, trim and strip it, and connect it to the ground bus.

Connecting the Branch Circuits

Flush Mount Manual Transfer Switch

Flush Mount Manual Transfer Switch

For each circuit that will receive generator power, disconnect the wire from the circuit breaker in the main service panel. Strip the end of the wire to 3/4 inches and twist the bare end together with a new length of the same gauge and color wire using a lineman’s pliers. Complete the connection by twisting on a wire nut.

Feed the new wires through the conduit to the transfer switch and connect them to the matching breaker in the manual transfer switch. Route the wires neatly.

The transfer switch ground wire that connects to the main distribution panel’s ground bus will use the home’s existing grounding electrode to ground all the electrical circuits and also connect the generator’s equipment ground to the home’s grounding electrode. It is unnecessary to move the ground wires to the transfer switch ground bus.

Switched Neutral Installation only: Locate the white neutral wire for each branch circuit and disconnect it from the neutral bus in the main panel. Extend the wire through the conduit and attach it to the neutral bus in the manual transfer switch. Continue reading “Manual Transfer Switch Installation: Part 2” »

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Manual Transfer Switch Installation: Part 1

Installing a manual transfer switch requires planning, a step you should not skip. After you obtain a building permit and know your plan is approved, you can move forward with your installation. The plan you presented to the building department included your materials list and you should not make any substitutions until you call and obtain approval for different materials.

Gen/Tran Transfer Switches and accessories should be installed by a qualified electrician familiar with residential wiring and electrical codes

Shop Gen/Tran Transfer Switches and Accessories

The building permit and inspection serve as additional insurance. If a fire were to damage your home, an unauthorized and non-inspected electrical modification could void your home’s insurance policy. A passed inspection tells the insurance company and prospective home buyers that the job was done right.

Install the Inlet Box and Transfer Switch

Mount the inlet box in the location chosen while planning the installation. Place the box against the wall, level it with a torpedo level, and mark the mounting hole locations with a pencil. Drill pilot holes for the screws, add some caulk to each hole to seal it, and screw the box to the wall.

Gen-Tran Power Inlet Box

Gen-Tran Power Inlet Box

Place the transfer switch against the wall on either the left or right side of the main distribution panel as planned. Level the transfer switch with a torpedo level and drill pilot holes for the screws. Screw the transfer switch to the wall. Caulk is not required indoors.

Run PVC conduit between the inlet box and the transfer switch. Connect the conduit to the inlet box and transfer switch with watertight connectors. Each length of conduit comes with a bell shaped end for easy connections, or you can make connections using PVC conduit connectors. Continue reading “Manual Transfer Switch Installation: Part 1” »

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Planning a Manual Transfer Switch Installation: Materials

Make a list of the materials you intend to use for your manual transfer switch installation. You will need the list to apply for the building permit, and having a list will limit returning to the store for more parts while performing the installation. Read Planning A Manual Transfer Switch Installation if you haven’t done so already.

Transfer Switch Choices

The manual transfer switch that you select will depend on several factors. If some of the circuits you plan to operate during an outage use special circuit breakers like Ground Fault Circuit Interrupter (GFCI), Arc Fault Circuit Interrupter (AFCI) or Surge Protecting Circuit Breakers (SPCB), select a transfer switch that is compatible with those types of breakers.

Transfer switches handle neutral wiring in two ways. Some switch the neutral wire between the generator supply and the utility supply, and some do not. If GFCI, AFCI or PSCB breakers are used, a switched neutral transfer switch will simplify the wiring for those breakers. Continue reading “Planning a Manual Transfer Switch Installation: Materials” »

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Planning a Manual Transfer Switch Installation

The modification of your home’s electrical system requires a building permit and an inspection. Before planning your transfer switch installation, consult with your local building and code enforcement department to determine local installation requirements and building codes. Most will require a specific plan that includes a materials list before issuing a permit.

Manual-Transfer Switches

During a power outage, the generator is started and plugged into the transfer switch.

A manual transfer switch connects your home’s electrical system to a portable generator for use during a power outage. A portable generator is not designed to power your entire home, but it can provide electric current to specific circuits you choose to power with your generator. The transfer switch isolates those circuits from the utility company which prevents your generator from endangering utility worker lives. It also provides a degree of overload protection for your generator by limiting the circuits connected to it. At the same time, your neighbors won’t be inadvertently drawing power from your generator, another possible source of overload.

Installation Overview

A new, double-pole, 240-volt circuit breaker inside the main service panel supplies power from the electric utility to the transfer-switch utility breaker. Another breaker in the transfer switch connects to the generator. The two breakers are mechanically connectedturn either one on, and the other one turns off. This prevents both breakers from being in the “ON” position at the same time.

Let us help you prepare for your next power outage. Click to Shop Gen-Tran Today!

Now part of Generac Power Systems, Inc., Gen/Tran is the leading designer and manufacturer of manual and fully automatic transfer switches for backup power applications up to 50 kW. Transfer switches, now required by the National Electric Code, connects to the circuits in your electrical panel that you’ll need most during a power outage, like a furnace, lights, well pump, television, garage door opener, etc.

Circuits which will receive power from the generator during an outage are disconnected from the circuit breakers inside the main service panel or load center, and reconnected to circuit breakers inside the transfer switch. Continue reading “Planning a Manual Transfer Switch Installation” »

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Single-Phase versus Three-Phase Generators

Electric power utilities generate alternating current, or AC and distribute it via the power grid to homes, businesses and industry.

Alternating current changes constantly. It begins at zero volts, rises to a specific level and then falls back to zero volts. It then begins to flow in the opposite direction, rises to its peak level and declines again to zero volts. The direction reverses again to repeat the cycle. This cycle is repeated sixty times per second in North America.

Three-Phase Electrical Current

Generac Commercial Generators

Generac makes it easy to configure a standby backup power system for your business needs.

The power company generators produce current that travels over three separate transmission wires. The current on each wire is called a phase. The cycle for each phase is evenly spaced from the other two phases. The full cycle of each phase requires 360 degrees, with phase one beginning at zero degrees, phase two at 120 degrees and phase three at 240 degrees. This is called three-phase current and is the standard current generated by all electrical utilities in North America.

Large three-phase motors are very efficient and are usually the only option when a motor of more than 10 horsepower is required. Many large commercial and industrial operations use a three-phase supply for all their power needs. This differs from residential use, where only a single phase of the three phases of current is used. Continue reading “Single-Phase versus Three-Phase Generators” »

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August Newsletter – Hurricane Preparation

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The GenReady Load Center

Adding a standby generator to a home usually requires additional equipment that includes an automatic transfer switch and an emergency load center. Circuits in the emergency load center are normally supplied with electricity from the power company via a circuit breaker in the main service panel. When an outage occurs, the transfer switch disconnects circuits in the emergency load center from the utility supply and connects them to the generator.

The GenReady Load Center replaces the main distribution panel and eliminates the extra equipment usually associated with adding a standby generator to a home’s electrical system. It combines an automatic transfer switch, main distribution panel, and emergency load center into a single box.

New Construction Option

The GenReady ADVANCED load center is a hybrid panel that operates as a normal load center and also allows for seamless integration with standby generators.

If you are building a new home or extensively remodeling an existing home, consider upgrading the electrical system to handle the installation of a generator right from the beginning. Planning a generator installation before construction provides the opportunity to maximize the benefits of the generator without substantially rewiring the home at a later date.

Generac’s GenReady Load Center takes the place of a standard distribution panel, automatic transfer switch and an emergency load center. Even when current plans don’t include the installation of a generator, the GenReady Load Center installs and functions as a main service panel. When the decision is made at a later date to install the generator, the home’s electrical system is ready for it. Electrical installation is reduced to adding an EZ Transfer Operator if it was not originally installed, and then connecting the generator to the load center. Continue reading “The GenReady Load Center” »

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